Refiner Plate for Fiber Cement – Stock Preparation & Paper Machine

Refining Audit

Existing Refining System Study and its audit in detail
Evaluate best suitable design and suitable alloy as per application
On site field service
User department and maintenance personnel’s training and awareness
Class room training focusing on technical, operational and maintenance troubling shooting and latest advances in refining technologies made available at ease
Organize meeting of experts on refining one to one to discuss and arrest problems with clear understanding and action plan
Conduct survey on health of refiners and suggest with some replacement part change over from time to time to increase the efficiency, durability.

Our Refining solutions will go a long way in improvement of mill’s competitiveness. Our solutions with commercial concept demonstration and customers support, confidence and participation helps in saving long term operational costs at a mill.Technical Service Support

As believed and understood by every paper maker that refining is the heart for good paper making. PARASON’s focus is always optimization of available refining resources. We seek and collect process data and bar design implications resulting in implementation of long term improvements in the refining area .Optimized Solution….Through Refining Audit

Reduce Refining Energy Consumption with Low Effort Solutions

Improving refining energy efficiency should be a priority in every mill. It’s a win from every angle. With energy efficiency comes lower energy consumption, lower operating cost, and increased operational flexibility.

Refiner Filling Offers

refiner fillings discs for paper making machine

Design to suit fiber cement industry needs (pulping / refining)
Available from 12′ to 64′ size and 25 HP to 8000 HP power loading.
Ensures right alloy (stainless steel alloys).
Excellently cast, machined and finished disc.
Power saving from 6 KW – 22KW / hrs.Enhanced plate life.
Uniform process results.

It makes a lot of sense that a refiner disc should have uniform wear properties. Normally the variation in the wear of the refiner plates, may be wavy serrated or flat type.

The wavy & serrated wear cause maximum fiber damage and multiple disadvantages of high power consumption, increased cost per tonne, load variations etc. PARASON has innovated the concept of `ERP’ that is Edge Retention Property during strenuous refining conditions, ‘ERP’ plate has flat wear.

Casting is done by using the latest technology to provide the best condition for the alloys in temperature, time, melting technique to determine the best suitable alloy. A due consideration to properties of erosion, corrosion, wear resistance of refiner plates is taken care of.

SCISSOR Action

Refining plates works on the principle of scissors. The multiple resolution and number of bar crossings creates millions of scissors edges. Refining takes place at the bar edges, hence it is essential to have right angle bar edge during refining.

IMPROVED ENERGY EFFICIENCY

PARASON DISC with `ERP’ has shown improvement in the energy consumption with power saving from 6 KW / hr. to 22 KW / hr. in various applications grossly the power saved annually adds to profitability of the mills.Parason Segmental Refiner Disc 34“, 40“, 42“ & 48“DDR

Overhung plate designs with higher outer diameter, increases the capacity of the refiner & cutting edges of plate.Resulting incresedplate life and improved pulp quality with enhanced capacity.

Metallurgy of Refiner disc

There are three basic metallurgical properties required in any Refiner Discs.
Corrosion resistance
Wear resistance
Breakage resistance
There must be correct balance of these three properties.
It is necessary to improve the toughness without scarifying the wear resistance which is a great challenge
Parason have developed wide range of metallurgy to suit refining various applications.

New proposed bar designs go through intensive R & D focused on field requirement like throughput, plate life & energy savings with commitment to customer satisfaction.Welded Plate Manufacturing Methods

Parason refining solutions provide uniform and efficient fiber development with ultra low intensity refiner plates

Now Parason has developed AWT treatment for Leading Edge Retention Property to Ribs for Welded Refiner Plates.

PARASON AWT (Anti Wear Treatment)

Microscopic View(AWT)

In this Leica Image analyzer all qualitative metallurgical parameters are converted into quantitative metallurgy

PARASON AWT (Anti Wear Treatment)

Field Result Internatinal Paper(APPM), India
Raw Material : Hard Wood Pulp (Dec-2014)

SN	Condition	Life	% Increase
1	Welded	50	100
2	Welded+AWT	83	166

Parason A Step Ahead … In Cast & Milled Fillings

Before CTT

After CTT

PARASON CTT (Complete Transformation Treatment)

The wear resistance is improved by the special treatment to transform all meta stable microscopic phases into the stable microscopic phases.

the wear resistance of the disc is improved without sacrificing the breakage resistance This treatment is applicable for the Cast as well as Milled refiner plates & tackles of special metallurgy.Parason Variable Rib Design Plates (VRD)

tdr twin disc refiner filing plates paper machine

PARASON Variable Rib Design refiner plates are manufactured using Special Casting & CNC technology to provide the maximum uniformity in the refining zone.

PARASON Variable Rib Design refiner plates are manufactured with special cast technology to provide uniform hardness throughout. The plates wear uniformly.

Special Features:

Advantages:

Parason Finedge Welded Bar Refiner Plates

refiner plate segmental design paper machine

CURVED BAR DESIGN

SENTIMENTAL DESIGN

finedge welded bar refiner plate full circle

FULL CIRCLE DESIGN

PARASON Finedge Welded Bar refiner plates are manufactured using Special Casting & Robot Welding, CNC technology to provide the maximum uniformity in the refining zone. PARASON Finedge Welded Refiner Plates are Welded with Special Welding Technology. The plates will wear uniformly over time, and with the zero draft angle on the bar, with higher Bar height, with minimum bar width, hydraulic uniformity is maintained longer.

The PARASON precision Special Cast, Laser & Welding, manufacturing process minimizes groove width variations, which allows finer bar to optimize low intensity applications. Plates life is maximized due to high bar height able to maintain in this technology.

Laser Machine Center

The PARASON precision CNC Milling manufacturing process provides accurate groove width, which allows finer bar to optimize low intensity applications. Plate life is also maximized by re-miling which allows 2-3 life cycles.

refiner plate cutting on CNC machine paper

PARASON Finedge Welded Bar refiner plates are manufactured using Special CNC technology with Robotic Welding, to provide the maximum uniformity in the refining zone. PARASON Finedge Welded Refiner Plates are cast in special metallurgy suitable for special welding technology with higher bar height low bar width.

The PARASON precision Special Cast, Laser & welding, manufacturing process minimizes groove width variations, which allows finer bar to optimize low intensity applications. Plate life is optimized due to higher bar height.

PARASON Finedge Curved Bar refiner plates are special cast in own foundry to provide uniform hardness throughout. The plates will wear uniformly over a time and having a longer bar length. The flow of pulp follows the grooves between the bars results in longer residence time. The result of Finedge Curved bars helps in more gentle refining action which continuous over a longer time. Curving the refiner bars at INLET enables them to function better as a pump. The half dams between sectors, further improve the pulp residence time resulting into improved refining.

The PARASON precision Special Casting & CNC manufacturing process provides accurate groove width, which allows finer bar to optimize low intensity applications.

PARASON manufactures conical refiner fillings of various designs, sizes to suit the industry needs. PARASON conical fillings offer flexibility of various designs to optimise the process. Made from high strength, tough and corrosion resistant Stainless Steel Alloy.

Uniform wear ensuring longer life.Precision engineering to ensure consistent quality and superior performance. PARASONS innovation of ERPTM that is edge retention property makes the application unique and offers energy saver design.

PARASON Offers cast CONICAL filling for all models of JC-0 refiners. Large number of patterns with thick to thin bars suitable for different refining applications.

TYPE	RIB WIDTH	GROOVE WIDTH	P-PARASON
Microbar	1.2	1.9	MB-Extra Low Intensity Refining
Welded	1.6	1.6	SW-Low Intensity Refining
PSF	2.0	3.0	Short Fiber Fine
PSM	2.5	3.5	SM-Short Fiber Medium
PSC	3.0	4.0	SC-Short Fiber Coarse
PLF	4.0	5.0	SF-Short Fiber Fine
PLM	4.5	6.0	SM- Short Fiber Medium
PLC	5.5	7.0	SC-Short Fiber Coarse
PFS	4.0	3.0	FS-Fiberillating Short
PFL	8.0	5.0	FL-Fiberillating Long
PTM	3.0	7.0	TM-Trimming Medium
PTC	4.5	8.5	TC-Trimming Coarse
PMX	4.5	3.6	MX-MIxed Fiber